Router-CIM Automation Suite

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Drill-Interpolation

 

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Drill Interpolation is a somewhat misleading term.  This is actually a ROUTING cycle, but was created to allow for a way to cut a hole when there was no drill bit of the correct size available and there was a router-bit that was some amount smaller than the hole to be cut.

 

It is important to note that the router-bit should be smaller than the hole.

It is also important to note that you should use a somewhat slower speed to interpolate the hole, or you may end up with an egg shaped hole.

 

Sometimes it is helpful to set the safety plane a little higher if you are using Cutter Compensation to allow the machine time to make the cutter comp move before it starts moving the cutter down into the hole to interpolate.

 

 

Drill-Interpolation Tool Path

Drill-Interpolation Tool Path

 

Drill-Interpolation Cut Cycle

Drill-Interpolation Cut Cycle

 

 

Drill-Interpolation Cut Cycle Parameters

Drill-Interpolation Cut Cycle Parameters

 

The following parameters effect the toolpath creation:

 

Offset Dim

The offset dim is the amount the toolpath is offset from the original geometry or Geoshape.

Normally this is set by Router-CIM depending on a number of features such as the Cutter Compensation setting and the cut cycle itself.  For instance if Cutter Comp is set to Yes, then the toolpath will lie directly on top of the Geoshaped geometry with no offset.

 

You may substitute the parameters here for numeric values to suit you particular cutting needs.

 

The value set by default (OFFSZ) is a macro setting that allows Router-CIM to handle the offset automatically and will usually not need to be changed.

 

See Offset Dim for more information.

 

Cut Direction

The direction of the cut can only be clockwise (CW) or counter-clockwise (CCW).  This even applies to open shapes where this direction really has no meaningful relationship to the geometry selected.  Any closed shapes should have the direction set accordingly and any open shapes should be set to CCW as all shapes in AutoCAD and Router-CIM are CCW by default.

 

See the Cut Direction section for more information.

 

Lead In

This field defines the lead-In block name. There are several available, but only some cycles will respond to the change of the Lead-In edits.  By default this cycle will usually not have the lead-in or lead-out changed as the defaults will accommodate multiple depths per pass and cutting on any plane.  

 

See the Lead-In section for more information.

 

Lead Out

This field defines the lead-Out block name. There are several available, but only some cycles will respond to the change of the Lead-Out edits.  By default this cycle will usually not have the lead-in or lead-out changed as the defaults will accommodate multiple depths per pass and cutting on any plane.  

 

See the Lead-Out section for more information.

 

Lead Size

Use Lead Size to change the length of the leads. This field will affect both lead-in and lead-out if you put just one number in this field. You can put two numbers in this field, separated by a space, and the first number will affect the lead-in and the second will affect the lead out.  

 

See the Lead-Size section for more information.

 

Lead Feed

This sets lead-in and lead-out feed rates. The default is 0.5, Router-CIM's standard 50% feedrate for lead-in and lead-out.  

Setting a number between 0 and 1.0 will give you a percentage of the max feedrate (for instance 0.4 would be 40%).

Setting the number to a value greater than 1.0 will give you an exact feedrate.  For instance 250. would generate F250. in the code.

 

See the Lead Feed section for more information.

 

Overlap Amt

Overlap is the movement of the cutter past the starting point of the cut.  By default the Overlap amount is equal to the diameter of the tool. You are able to specify a larger or smaller amount for this by placing a value in this field. For instance, if you are using a 0.5" router bit, the Overlap distance is 0.5". If you put 1.0" in the Overlap Amt. field then the Overlap will be 1.0". This is typically done to reduce any witness mark in the material left by the tool on the lead-in maneuver.

 

See the Overlap Amt section for more information.

 

XY Stock Allowance

Placing a value in this parameter will offset the tool path to leave material for a finish pass.  For instance, placing .125 in the XY Stock Allowance and cutting a 6.4 x 4.0 shape will actually leave a part that is 6.25 x 4.25, by adding .125 to the offset of the tool path all the way around the part.

 

See XY Stock Allowance for more information.

 

Z Stock Allowance

Placing a value in Z Stock Allowance will change the Total Cut Depth by the number entered.  You can use this if you want to leave a small amount of material on the bottom of a part, or if you intentionally want to overcut a part to be sure it is cut all the way through.

 

Entering a positive number will move the tool path UP in Z, leaving more material for a finish pass.

Entering a negative number will move the tool path DOWN in Z, past the normal Total Cut Depth.

 

See Z Stock Allowance for more information.

 

**Changing values in the cycle parameters may yield unexpected results with some settings or on some geometry.  Examine the toolpath and NC Code carefully before running your machine tool if you change these default settings.